GO!
Base
First off, I made the base for the TARDIS PC case out of MDF and some square dowel stuff that I'll use for the posts. The sides of the case will rest up against this dowel, giving it a bit more support. I don't want to fix the base to the sides or the roof to the sides, otherwise future upgrades might be tough.
Front Side + Posts
I cut out the front panel from a sheet of MDF. I made it slightly wider as I wanted to embed it into the 2 front vertical posts. It was at this point I noticed a slight problem. The wood I'd bought for the vertical posts were 21mm square. I should have bought 30mm.
One trip to B&Q later and some suitable square posts have been purchased. I cut the groove down the centre of these posts for the sides to slot into The creates quite a strong joint as long as the slot is tight (yes, everyone needs a nice tight slot). I marked out on the front panel where the “gridwork” would go, and cut out the 2 windows (not shown on picture). I also cut out the little door which is on the front of the TARDIS as I hope to have that open out with the power switches and screen behind it. On the original TARDIS they house a telephone for contacting the police. That's why it's a police box.
Then I routed a 45 degree angle into some strip wood which would be used to create the gridwork. Some cutting and sanding later, I end up with a neat little picture frame. I then noticed my window cutting hasn't been the best and one of the windows has a little overhang (highlighted by the arrow in the second photo). This will need to be removed somehow, but that's enough for today.





